Bending Machine : Essential Equipment in Sheet Metal Industry – Bending machines are vital tools in the sheet metal industry, used to press workpieces into various shapes and bend thin plates as required. Moreover, this article delves into the different types of bending machines, their technologies, and their applications.
Traditional Bending Machines vs. CNC Bending Machines
Traditional bending machines, often powered by asynchronous motors, control bending angles through a mechanical limit known as a dead stop. Adjusting this dead stop, manually or electrically, allows the workpiece to bend at different angles, though the process can be cumbersome. Upgrading these machines with a servo motor transforms them into simple CNC bending machines, also known as torsion axis synchronization bending machines due to their reliance on torsion axis synchronization.
The Rise of All-Electric Servo Bending Machines
All-electric servo bending machines represent a significant technological advancement. Specifically, these machines use a servo motor to drive the screw rod, eliminating the need for an oil cylinder. Consequently, this innovation simplifies control mechanisms, enhances working speed and accuracy, and eliminates oil leakage, thereby reducing energy consumption and boosting productivity. Servo electric technology can shorten the processing cycle by up to 30% compared to traditional methods.
Advantages of Electric Bending Machines:
- High Precision: Superior stroke and synchronization accuracy.
- Efficiency: High transmission efficiency and reliability.
- Environmental Benefits: No hydraulic oil or sealing components, reducing oil leaks and environmental pollution.
- Energy Efficiency: Lower energy consumption and noise levels.
Limitations:
Hybrid Electric Bending Machines: Combining the Best of Both Worlds
Hybrid electric bending machines integrate hydraulic and electric systems, merging the benefits of both technologies while introducing innovative improvements. Furthermore, they offer enhanced efficiency and versatility compared to traditional machines.
Key Features:
- Energy Efficiency: Utilizes efficient servo motors and hydraulic systems, conserving energy. Motors remain idle during standby, minimizing noise.
- High Accuracy: Advanced CNC technology and servo motors enhance operational precision and repeatable positioning accuracy.
- Stability: A robust hydraulic system design ensures stable working pressure and flow, reducing friction and ensuring smooth operation.
- Environmental Friendliness: Less hydraulic oil usage and reduced waste oil treatment pressure. Lower operational noise enhances workplace safety and quality.
These attributes make hybrid electric bending machines indispensable in modern industry due to their energy efficiency, precision, stability, and environmental benefits.
Our Factory’s CNC Bending Machine Equipment
Our factory primarily uses all-electric servo bending machines, supplemented by oil-electric servo bending machines, to optimize work efficiency. Moreover, here’s a breakdown of our equipment:
1.All-Electric Servo Bending Machine (EKO)
- Pressure: 5 tons
- Thickness Capacity: Up to 250mm
- Bending Length: 0.2 meters
2.Hydraulic Servo Bending Machine (EKO)
- Pressure: 130 tons
- Material Capacity: Long and thick materials, bending up to 3 meters
3.All-Electric Servo Bending Machine (EKO)
- Pressure: 35 tons
- Maximum Bending Length: 1.2 meters
4.All-Electric Servo Bending Machine (LVD Belgium)
- Pressure: 35 tons
- Longest Bending Length: 1.5 meters
Conclusion
Bending machines, whether traditional, CNC, all-electric, or hybrid, play a crucial role in the sheet metal industry. Our advanced equipment, featuring both all-electric and oil-electric servo bending machines, ensures high efficiency, precision, and environmentally friendly operations, meeting diverse bending needs in modern manufacturing.
Top One Tech can customize various sheet metal products, specially designed for your application scenarios!
Contact us for further information :
Whatsapp/Call us at : +86 13631610695
Email : sales@toponetechmetal.com
See Also : Our Wide Range of Sheet Metal Products
